中文名

目錄

1. 1個(gè)優(yōu)點(diǎn)

2. 2用途

3. 3技術(shù)特點(diǎn)

4. 4相關(guān)信息

5. 5發(fā)展趨勢(shì)

優(yōu)點(diǎn)

編輯

點(diǎn)焊機(jī)器人由機(jī)器人主體，計(jì)算機(jī)控制系統(tǒng)，示教盒和點(diǎn)焊焊接系統(tǒng)組成。為了適應(yīng)靈活運(yùn)動(dòng)的要求，焊接機(jī)器人通常使用鉸接式工業(yè)機(jī)器人的基本設(shè)計(jì)，該機(jī)器人通常具有六個(gè)自由度：腰部旋轉(zhuǎn)，手臂旋轉(zhuǎn)，手臂旋轉(zhuǎn)，腕部旋轉(zhuǎn)，腕部擺動(dòng)和腕部扭轉(zhuǎn)。驅(qū)動(dòng)方式有兩種：液壓驅(qū)動(dòng)和電動(dòng)驅(qū)動(dòng)。其中，電驅(qū)動(dòng)器具有易于維護(hù)，能耗低，速度快，精度高，安全性好等優(yōu)點(diǎn)，因此得到了廣泛的應(yīng)用。點(diǎn)焊機(jī)器人根據(jù)教學(xué)過(guò)程中指定的動(dòng)作，順序和參數(shù)執(zhí)行點(diǎn)焊操作。該過(guò)程是完全自動(dòng)化的，并且具有與外部設(shè)備進(jìn)行通信的界面。該接口可用于接受上級(jí)主控制和管理計(jì)算機(jī)?？刂泼钇鹱饔谩?

應(yīng)用

編輯

點(diǎn)焊機(jī)器人使用最廣泛的領(lǐng)域應(yīng)該屬于車(chē)身裝配車(chē)間。 （見(jiàn)右圖）

點(diǎn)焊機(jī)器人加工車(chē)身外殼（來(lái)源：KUKA）

技術(shù)特征

編輯

（1）技術(shù)綜合能力強(qiáng)。工業(yè)機(jī)器人和自動(dòng)化技術(shù)集成和集成了多個(gè)學(xué)科，涉及多個(gè)技術(shù)領(lǐng)域，包括工業(yè)機(jī)器人控制技術(shù)，機(jī)器人動(dòng)力學(xué)和仿真，機(jī)器人結(jié)構(gòu)有限元分析，激光加工技術(shù)模塊化編程，智能測(cè)量，建模和先進(jìn)制造技術(shù)，例如加工集成，工廠自動(dòng)化和精細(xì)物流在技術(shù)上非常全面。

（2）廣泛的應(yīng)用領(lǐng)域工業(yè)機(jī)器人和自動(dòng)化設(shè)備是生產(chǎn)過(guò)程中的關(guān)鍵設(shè)備，可對(duì)于制造，安裝，測(cè)試，物流等生產(chǎn)環(huán)節(jié)，并廣泛應(yīng)對(duì)于整車(chē)，汽車(chē)零部件，工程機(jī)械等。 ，軌道交通低壓電器，電力，集成電路設(shè)備，軍工，煙草，金融，醫(yī)藥，冶金，印刷出版等許多行業(yè)都有廣泛的應(yīng)用。

（3）先進(jìn)技術(shù)機(jī)器人集成了先進(jìn)的制造技術(shù)，例如精度，靈活性，智能性和軟件應(yīng)用程序開(kāi)發(fā)。通過(guò)對(duì)過(guò)程的檢測(cè)，控制，優(yōu)化，調(diào)度，管理和決策，增加產(chǎn)量，提高質(zhì)量并降低成本。成本，減少資源消耗和環(huán)境污染是工業(yè)自動(dòng)化的最高體現(xiàn)。

（4）技術(shù)升級(jí)工業(yè)機(jī)器人和自動(dòng)化設(shè)備具備精加工，精加工和靈活生產(chǎn)等技術(shù)特征。它們是新一代的生產(chǎn)工具，可擴(kuò)展動(dòng)力機(jī)器和計(jì)算機(jī)之后人們的身體和智力。數(shù)字化，自動(dòng)化，聯(lián)網(wǎng)和智能化的重要手段。 [1]

相關(guān)信息

編輯

點(diǎn)焊機(jī)器人的操作步驟

1.確保水和電完好無(wú)損，并釋放安全門(mén)和光柵的警報(bào)。

2.當(dāng)機(jī)器人處于手動(dòng)狀態(tài)時(shí)，將機(jī)器人光標(biāo)移至警報(bào)欄，然后按All確認(rèn)已啟用焊接功能（示教盒屏幕左下角的藍(lán)色按鈕不在十字形內(nèi)）。州）。

3.在機(jī)器人示教盒上選擇輸入/輸出接口，檢查是否重置了機(jī)器人的工作信號(hào)和工作完成信號(hào)，如果沒(méi)有重置，請(qǐng)進(jìn)行重置；然后將機(jī)器人示教盒上的狀態(tài)選擇開(kāi)關(guān)轉(zhuǎn)到自動(dòng)位置。示教器上的程序指針將指向CELL主程序。 （如果示教盒上的程序指針未指向CELL主程序，則需要將機(jī)器人示教盒上的狀態(tài)選擇開(kāi)關(guān)轉(zhuǎn)到手動(dòng)文件，然后在R1文件夾Cell程序中將其選中（按Enter選擇）），然后將機(jī)器人示教盒上的狀態(tài)選擇開(kāi)關(guān)切換到自動(dòng)檔}，機(jī)器人將切換到自動(dòng)操作狀態(tài)。

4.按下主控制臺(tái)上的警報(bào)重置按鈕，然后將手動(dòng)/維護(hù)/自動(dòng)選擇開(kāi)關(guān)設(shè)置為自動(dòng)位置。

5.確認(rèn)示教盒上的程序指針是否指向CELL主程序。

6.開(kāi)啟伺服電源：同時(shí)按下操作箱上的伺服電源按鈕，開(kāi)啟定位器的伺服電源，相應(yīng)的綠色伺服電源燈亮，并確保報(bào)警器紅燈亮重置并關(guān)閉。如果沒(méi)有，請(qǐng)按幾次此重置按鈕。然后按下啟動(dòng)按鈕（2s），同時(shí)相應(yīng)的指示燈亮起，工作站將進(jìn)入自動(dòng)運(yùn)行狀態(tài)。

簡(jiǎn)單的問(wèn)題處理

1.如果機(jī)器人由于任何原因停止，請(qǐng)同時(shí)手動(dòng)按下機(jī)器人和操作框，然后按一次或兩次按操作框上的警報(bào)復(fù)位，然后將機(jī)器人光標(biāo)移至報(bào)警欄，然后按全部確認(rèn)重置警報(bào)，然后自動(dòng)單擊示教器，然后重復(fù)上述步驟6。

2.如果電極頭掉落，則在其他機(jī)器人完成工作后，將示教盒和手術(shù)臺(tái)切換為手動(dòng)T1模式。如果安裝方便，請(qǐng)按按鈕并重新啟動(dòng)機(jī)器人。重置警報(bào)，將機(jī)器人光標(biāo)移至警報(bào)欄，然后按全部進(jìn)行確認(rèn)，重置警報(bào)，然后將示教盒設(shè)置為自動(dòng)，然后重復(fù)上述步驟6）；如果安裝不方便，則需要將機(jī)器人移動(dòng)到“位置”（不要撞到任何東西），更換后，將機(jī)器人移動(dòng)到“停止”位置之前的位置（將機(jī)器人移動(dòng)到靠近該位置的位置），然后選擇該點(diǎn)到該點(diǎn)，并按住進(jìn)行檢查，直到機(jī)器人自動(dòng)停止并確保在此過(guò)程中不會(huì)碰撞為止，只需重新啟動(dòng)即可。

發(fā)展趨勢(shì)

編輯

點(diǎn)焊機(jī)器人的首次大規(guī)模使用將出現(xiàn)在發(fā)達(dá)地區(qū)。隨著產(chǎn)業(yè)轉(zhuǎn)移的進(jìn)行，發(fā)達(dá)地區(qū)的制造業(yè)需要升級(jí)。基于增加工人成本的現(xiàn)實(shí)，點(diǎn)焊機(jī)器人的應(yīng)用已成為最佳選擇。未來(lái)，中國(guó)點(diǎn)焊機(jī)器人的大規(guī)模應(yīng)用將集中在廣東，江蘇，上海，北京等地，其點(diǎn)焊機(jī)器人將占全國(guó)的一半以上。點(diǎn)焊機(jī)器人市場(chǎng)的增長(zhǎng)及其巨大的市場(chǎng)潛力吸引了世界著名機(jī)器人制造商的關(guān)注。目前，從中國(guó)進(jìn)口的點(diǎn)焊機(jī)器人主要來(lái)自日本，但是隨著諸如“機(jī)器人”之類(lèi)具有自有知識(shí)產(chǎn)權(quán)的公司的不斷涌現(xiàn)，中國(guó)將越來(lái)越多地生產(chǎn)點(diǎn)焊機(jī)器人。 

英文版：

Spot welding robot
Spot welding robot (spot welding robot) is an industrial robot for automatic spot welding operations. The world's first spot welding machine started in 1965. It is a Unimate robot launched by Unimation in the United States. In 1987, China developed the first spot welding robot Huayu I spot welding robot.

Chinese name

Spot welding robot

Foreign name

(Spot welding robot)

for

Automatic welding industrial robot

composition

Robot main body, computer control system

character of

spot welding

Spot welding robot

table of Contents

1 advantage

2 uses

3 Technical characteristics

4 related information

5 Development Trend



advantage

edit

The spot welding robot is composed of a robot body, a computer control system, a teaching box and a spot welding welding system. In order to adapt to the requirements of flexible movement, welding robots usually use the basic design of articulated industrial robots, which usually have six degrees of freedom: waist rotation, arm rotation, arm rotation, wrist rotation, wrist swing and wrist twist. There are two drive modes: hydraulic drive and electric drive. Among them, the electric drive has the advantages of easy maintenance, low energy consumption, fast speed, high precision, good safety and so on, so it has been widely used. The spot welding robot performs the spot welding operation according to the actions, sequences and parameters specified in the teaching process. The process is fully automated and has an interface to communicate with external devices. This interface can be used to accept superior master control and management computers. Control commands work.



application

edit

The most widely used field of spot welding robots should belong to the body assembly workshop. (See picture on the right)


Spot welding robot processing body shell (Source: KUKA)



Technical characteristics

edit


(1) Strong technical comprehensive ability. Industrial robots and automation technology integrate and integrate multiple disciplines and involve multiple technical fields, including industrial robot control technology, robot dynamics and simulation, finite element analysis of robot structure, laser processing technology modular programming, intelligent measurement, modeling and Advanced manufacturing technologies, such as processing integration, factory automation and fine logistics are very comprehensive in technology.

(2) Wide application fields Industrial robots and automation equipment are the key equipment in the production process, which can be used for manufacturing, installation, testing, logistics and other production links, and should be widely used for vehicles, auto parts, and construction machinery. , Rail transit low-voltage electrical appliances, electricity, integrated circuit equipment, military industry, tobacco, finance, medicine, metallurgy, printing and publishing and many other industries have a wide range of applications.

(3) Advanced technology robot integrates advanced manufacturing technology, such as precision, flexibility, intelligence and software application development. Through the detection, control, optimization, scheduling, management and decision-making of the process, increase production, improve quality and reduce costs. Cost, reducing resource consumption and environmental pollution are the highest manifestations of industrial automation.

(4) Technical upgrade Industrial robots and automation equipment possess technical characteristics such as finishing, finishing and flexible production. They are a new generation of production tools that can expand people's bodies and intelligence behind power machines and computers. An important means of digitization, automation, networking and intelligence. [1]



Related Information

edit

Operation steps of spot welding robot



1. Make sure the water and electricity are intact and release the alarms of the safety gate and light grid.

2. When the robot is in the manual state, move the robot cursor to the alarm bar, and then press All to confirm that the welding function is enabled (the blue button in the lower left corner of the teaching box screen is not inside the cross). State).

3. Select the input / output interface on the robot teaching box, check whether the working signal and work completion signal of the robot are reset, if not reset, please reset; then turn the state selection switch on the robot teaching box To the automatic position. The program pointer on the teach pendant will point to the CELL main program. (If the program pointer on the teaching box does not point to the CELL main program, you need to turn the status selection switch on the robot teaching box to the manual file, and then select it in the Cell program in the R1 folder (press Enter to select)), Then switch the state selection switch on the robot teaching box to automatic mode}, and the robot will switch to the automatic operation state.

4. Press the alarm reset button on the main console, and then set the manual / maintenance / automatic selection switch to the automatic position.

5. Confirm whether the program pointer on the teaching box points to the CELL main program.

6. Turn on the servo power: simultaneously press the servo power button on the operation box to turn on the servo power of the positioner, the corresponding green servo power light is on, and make sure that the red light of the alarm is reset and turned off. If not, please press this reset button several times. Then press the start button (2s) and the corresponding indicator lights up, the workstation will enter the automatic operation state.

Simple problem handling

1. If the robot stops for any reason, please manually press the robot and the operation frame at the same time, then press the alarm reset on the operation frame once or twice, then move the robot cursor to the alarm bar, and then press all to confirm the reset alarm, Then click the Teach Pendant automatically and repeat step 6 above.

2. If the electrode head is dropped, after other robots complete the work, switch the teaching box and operating table to manual T1 mode. If the installation is convenient, press the button and restart the robot. Reset the alarm, move the robot cursor to the alarm bar, then press all to confirm, reset the alarm, then set the teaching box to automatic, and then repeat the above step 6); if the installation is not convenient, you need to move the robot to " "Position" (do not hit anything), after replacement, move the robot to the position before the "stop" position (move the robot to a position close to the position), then select the point to the point, and press and hold to check, Until the robot automatically stops and ensures that it will not collide during this process, just restart it.



development trend

edit

The first large-scale use of spot welding robots will appear in developed regions. As the industrial transfer proceeds, the manufacturing industry in developed regions needs to be upgraded. Based on the reality of increasing worker costs, the application of spot welding robots has become the best choice. In the future, large-scale application of spot welding robots in China will be concentrated in Guangdong, Jiangsu, Shanghai, Beijing and other places, and its spot welding robots will account for more than half of the country. The growth of the spot welding robot market and its huge market potential have attracted the attention of world-renowned robot manufacturers. At present, spot welding robots imported from China are mainly from Japan, but as companies such as "robots" with their own intellectual property continue to emerge, China will increasingly produce spot welding robots. [2]